Senior Process Engineer
Salary undisclosed
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Job Summary
Ensure daily production smoothness by coordinating process engineer (Process) and Process engineer (Material). Perform process troubleshooting with process engineer (process and material) to identify root cause and resolve issue. Liaise with QA, maintenance, and tooling department regarding quality and processing issue. Conduct improvement project to improve process team technical capability.
Responsibilities
- Develop and maintain process documentation ensuring that processes and procedures are clearly stated and understandable for all employees.
- Monitor and report issues with injection molds, make recommendations for refurbishment based on production factors such as cycles time, process capability and tooling history.
- Provide technical leadership and mentorship to process technicians, mold setter, and material handler.
- Provide technical support/solutions to manufacturing processes, improve yield and throughput, drive cost reduction activities and improve on part quality.
- Must be able to work independently on new process development as well as troubleshooting current production issues.
- Facilitate and support facility and manufacturing safety, environmental, and ergonomics efforts.
- Responsible to maintain and updating MRM report.
- Involve in ISO 9001 and ISO 45001 audit
- Minimize COPQ by initiate preparation Limit Sample and issuance of Mould Repair / Modification Requisition Job Sheet
- Develop, configure and optimize industrial processes from inception through to start up and certification
- Develop best practices, routines and innovative solutions to improve production rates and quality of output
- Perform process simulations and process simulations
- Optimization of processes to meet objectives of lowering cost and/or improving productivity
- Providing assistance in the assembly and maintenance of engineering and other technical files
- Initial classroom training for all the technical staff regarding injection moulding technical knowledge.
Requirements
- Bachelor’s in Mechanical Engineering / Manufacturing Engineering or any equivalent education OR
- Have working experience more than 5 years in manufacturing injection moulding (plastic)
- Knowledge about Moulding defect.
- Knowledge about Microsoft Power Point, Excel & Word.
- Microsoft office
- Plastic injection molding process control
- Lean six sigma
- Knowledge about scientific molding