Mechanical Engineer

1. Mechanical System Design and Analysis • Develop and refine designs for critical mechanical systems in bus and chassis manufacturing, such as engines, axles, transmissions, and other drivetrain components. • Conduct in-depth analyses using CAD and FEA tools to verify the durability, efficiency, and performance of mechanical systems under operational conditions. • Collaborate with electrical engineers to ensure seamless integration of mechanical components with electrical and electronic systems, enhancing overall system functionality. • Continuously evaluate and optimize designs to improve performance, reduce production costs, and meet safety and regulatory standards. 2. Pneumatics and Fluid Dynamics • Design and optimize pneumatic systems for bus applications, including door operations, kneeling mechanisms, and air suspension. • Conduct fluid dynamics studies to improve the efficiency of hydraulic circuits, cooling systems, and other fluid-based components. • Oversee the application and maintenance of hydraulic systems in braking, steering, and suspension systems, ensuring safety and reliability. 3. Drivetrain and Suspension Systems • Lead the development and testing of drivetrain components, including engines, gearboxes, axles, and transmission systems, ensuring high efficiency and smooth performance. • Optimize suspension systems such as air suspension and shock absorbers for superior ride quality, load stability, and durability. • Address performance inefficiencies or wear issues in drivetrain components, implementing engineering solutions to enhance reliability and service life. 4. Structural and Interior Mechanical Components • Ensure the mechanical integrity of bus chassis and body, designing structures capable of withstanding dynamic stresses and operational demands. • Oversee the design and functionality of interior and exterior mechanical components, including seating systems, stanchions, luggage racks, door hinge designs, electronic windows, door mechanisms, accessibility ramps and mechanical assemblies. • Optimize structural elements to balance durability and weight reduction, ensuring compliance with safety regulations and production standards. 5. Prototype Testing and Validation • Actively participate in prototype development, focusing on real-world validation of mechanical systems under various operating conditions. • Conduct detailed performance evaluations and stress tests for components, ensuring adherence to safety, durability, and operational benchmarks. • Address and resolve any mechanical system failures during testing, implementing design modifications to achieve optimal performance. 6. Collaboration with Production and Operations Teams • Work closely with production teams to ensure proper installation, calibration, and alignment of mechanical systems during assembly. • Collaborate with the operations team to gather feedback on the wear and tear of components, usability issues, and areas for improvement in mechanical systems. • Analyse operational feedback and use it to design enhancements that improve the durability, efficiency, and performance of components. • Act as a technical advisor to production and operations teams, addressing challenges related to mechanical systems and assemblies. 7. Production Support • Provide on-ground technical expertise to resolve mechanical issues during production. • Assist in improving assembly line processes for mechanical components, focusing on efficiency and consistency. • Create and maintain documentation for standard operating procedures (SOPs) for the assembly and maintenance of mechanical systems. 8. Research and Development • Collaborate with the R&D team to explore and implement innovative technologies and materials in drivetrain, suspension, and structural components. • Conduct feasibility studies for new mechanical systems, evaluating their performance, cost-effectiveness, and production scalability. • Investigate industry trends and advancements in mechanical engineering, integrating the latest technologies into bus designs. 9. Wear and Tear Analysis and Improvement • Regularly assess the wear and tear patterns of mechanical components through operational feedback and testing. • Work with operations and QAQC teams to identify issues that affect the lifespan of components or compromise reliability. • Develop and implement design modifications to address common failure points or operational inefficiencies, aiming for continuous product improvement. 10. Compliance and Standards • Ensure all mechanical designs and components comply with relevant industry standards, regulations, and customer requirements. • Collaborate with QAQC teams to establish and maintain stringent quality checks for mechanical systems during production and testing. • Maintain detailed records of mechanical system designs, test results, and regulatory certifications for future reference. 11. Continuous Improvement • Conduct regular reviews of mechanical systems and manufacturing processes to identify opportunities for cost reduction, performance enhancement, and production efficiency. • Introduce engineering best practices and standardize procedures to improve the reliability and quality of mechanical components. • Organize training sessions for production staff and technicians to ensure proper handling, assembly, and maintenance of mechanical systems. 12. Cross-Functional Collaboration • Coordinate with the engineering head, production supervisor, QAQC teams, and other departments to ensure the successful implementation of mechanical designs. • Work closely with the safety and maintenance supervisor to ensure mechanical systems meet workplace safety standards and are easy to maintain. 13. Documentation and Reporting • Maintain comprehensive records of mechanical designs, assembly layouts, testing protocols, and system performance data. • Prepare manuals, guides, and diagrams for production and maintenance teams, focusing on the proper installation, operation, and servicing of mechanical systems. • Report regularly to the Engineering Head on the progress of mechanical projects, highlighting timelines, challenges, and implemented solutions. • Develop reports on mechanical system performance metrics, analysing trends, failure patterns, and opportunities for improvement to enhance durability and efficiency. • Ensure all mechanical-related documentation is accurate, up-to-date, and compliant with company policies and regulatory standards. • Maintain records for prototype development, testing results, and modifications for future reference and process optimization. 14. Customer-Centric Improvements • Use feedback from customers and field data to address mechanical issues, implementing solutions to enhance reliability and user satisfaction. • Support customer service teams by providing technical insights for resolving complaints related to mechanical components or systems.