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QAQC Manager (PMC Level)
Salary undisclosed
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1. Quality Assurance (QA) Responsibilities -Developing QA Plans and Procedures: Creating comprehensive Quality Assurance plans, procedures, and policies to ensure all fabricated products meet the required quality standards and client specifications. -Implementing Quality Management Systems (QMS): Establishing and maintaining a Quality Management System (QMS) aligned with standards like ISO 9001, ASME, API, or other relevant industry standards. -Supplier and Subcontractor Evaluation: Conducting audits and evaluations of suppliers and subcontractors to ensure they meet the company's quality requirements. -Continuous Improvement: Identifying opportunities for process improvements, reducing defects, and enhancing product quality throughout the fabrication process. -Training and Awareness: Organizing training sessions and awareness programs for the fabrication team to promote adherence to quality standards and procedures. 2. Quality Control (QC) Responsibilities -Inspection and Testing: Overseeing inspections, tests, and verification of materials, welds, fabrication processes, and finished products to ensure they meet specified standards. -NDT (Non-Destructive Testing): Supervising techniques like Ultrasonic Testing (UT), Radiographic Testing (RT), Magnetic Particle Testing (MT), and Dye Penetrant Testing (PT) to detect defects without damaging the product. -Dimensional Checks: Ensuring that the fabricated items have the correct dimensions and tolerances as per the design drawings. -Defect Analysis: Investigating the root causes of defects or non-conformances and implementing corrective and preventive actions to avoid recurrence. -Documentation and Reporting: Preparing quality reports, inspection records, Non-Conformance Reports (NCRs), and ensuring all quality documentation is maintained for audit purposes. -Compliance to Codes and Standards: Verifying that the fabrication adheres to standards like ASME, AWS, API, or client-specific requirements. 3. Project-Specific Activities -Client Interaction: Acting as the primary point of contact with clients or their representatives for quality-related matters, addressing their concerns, and keeping them informed of progress. -Project Quality Plan (PQP): Developing a Project Quality Plan that outlines the quality requirements, inspection points, and acceptance criteria for specific projects. -Third-Party Inspections: Coordinating with third-party inspection agencies for independent verification of fabrication quality, when required by client or regulatory standards. -Material Traceability: Ensuring all materials used in fabrication have traceability, which includes mill certificates, batch numbers, and compliance with material specifications. 4. Safety and Compliance -Health, Safety, and Environment (HSE) Integration: Working closely with HSE teams to integrate quality and safety practices into the fabrication processes, ensuring a safe work environment. -Regulatory Compliance: Ensuring that all fabrication activities comply with local, national, and international regulations and standards governing the oil and gas industry. 5. Leadership and Team Management -Supervision and Guidance: Leading a team of QA/QC inspectors, coordinators, and quality engineers to ensure all activities meet quality standards. -Resource Management: Allocating resources effectively to ensure timely inspections and quality checks without causing production delays. -Problem-Solving: Resolving quality-related issues quickly and effectively to prevent disruptions in production and project timelines. 6. Monitoring and Audits -Internal Audits: Conducting regular internal audits to assess the effectiveness of the QMS and identify areas for improvement. -Vendor and Fabricator Audits: Evaluating and auditing external vendors, subcontractors, and fabricators to verify their compliance with specified quality standards. Requirements: Bachelor Degree in Engineering. Proven experience as QAQC Manager in Construction Industry. Attention to Detail: Ability to detect minor deviations from standards that could affect product quality. Analytical Skills: Strong skills in root cause analysis and the ability to design and implement corrective actions. Communication Skills: Effective communication with clients, internal teams, and stakeholders to ensure quality objectives are clearly understood and met. Leadership: Strong leadership qualities to manage teams and guide them toward achieving high-quality standards.