Master Engineer (Maintenance)

he candidate for this position will be responsible to maintain the corporate assets in a healthy state, through proper equipment inspection and maintenance, to guarantee site availability, reliability and to prioritize environment, health and safety

MAIN CHALLENGES

• Implement technical guidelines and directives from corporate engineering for maintenance process
• Drive the improvement in PCM and Maintenance Processes Maturity
• Coach planners and programmers to increase competency in PCM process and standardization.
• Coach inspectors to increase competency in equipment inspection and develop standardized methods and procedures for equipment inspection.
• Develop standardized methods and procedures for equipment inspection
• Adapt the maintenance activities to the guidelines and goals of the production
• Participate in the planning of inspection, maintenance activities and annual stoppages
• Evaluate the technical potential and eliminate deficiencies of the team

MAIN RESPONSIBILITIES

• Assure the availability of equipment’s and be compliance to production requirements through maintenance activities.
• Analyze maintenance data, develop hindsight and conclusion, and propose improvement on maintenance strategies/plan
• Drive the adherence of maintenance processes inclusive of PCM process to PNR-000008 Guidelines for the VPS Element 8 – Maintenance
• Perform critical analysis of maintenance process together with PCM controller to drive improvement for VMM maintenance process and KPI maturity
• Assist maintenance planning manager and supervisors to manage and implement Vale Production System (VPS) within Maintenance Planning
• To be compliance to opportunity scopes planned by maintenance and planning department
• To participate in planned maintenance shutdowns upon requirement by maintenance planning/execution
• Coach process inspectors and maintenance execution to the standard established and in compliance with technical requirements
• To be compliance on requirement off (HSE) kaizen, Safe Planning, Safe Work Permit (SWP), RAC, VPS, Roni, safety inspection, behavior dialog, and quality control circle (QCC) participation.
• Assure the quality of the contracted services through supervision.
• Assure the maintenance of the know-how through coordination of the elaboration and update of the operational procedures, instructions and standards
• Contribute in detection, report and elimination of abnormalities in the operational process through control of the process variables
• Assure the health and safety procedures for own employees and third parties through preventive actions and corrections
• Orientate, develop and teach technically the team to identify potential successors
• Assure the quality of contracted services through monitoring of the fulfillment of the contractual works
• Provide support and actively involve in the development of annual production budget and cost based on technical data and analysis
• Ensure the fulfillment of the safety, health, quality and environmental standards and policies
• Be in one line with the ethical code of the company, passing these values to the team
• Prepare and/or review PRO and PGS related to maintenance planning process
• Active involvement in the development of Safety Critical Activity Requirements (CAR) within Vale Malaysia
• Key focal for maintenance planning for any SAP related initiatives and be normative to the SAP process for the maintenance
• Assist maintenance planning manager in leading and delivering key initiatives for Maintenance Planning Department
• Ensure Vale Malaysia Maintenance processes are updated with the latest PNR and PGS issued out by Global Vale

Requirements

• Experience: 6 – 8 years for Degree holders / 10-12years for Diploma in Engineering
• Specific knowledge: Maintenance & inspection knowledge on bulk material handling equipment’s like belt conveyors, stackers – reclaimers, ship unloaders/ship loaders; utility equipment’s like piping, pumps & etc.
• Strong knowledge of overall PCM processes and Vale Production System (VPS)
• Should be able to coach the fresh employees that have been recruited or promoted from the apprentice batches or similar to its level.
• Possess strong techniques and technical knowledge for maintenance, reliability and availability
• Management of routines and as per guidelines
• People management
• Strong Knowledge on Power BI and Data management