Instrumentation and Control Engineer
Salary undisclosed
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Summary of role :
This role oversees the management of instrumentation and automation systems for a large-scale Air Separation plant, which produces oxygen, nitrogen, and argon products in both gaseous and liquid forms.
1 headcount based in Kota Damasara, 1 headcount based in Serandah.
Budget of the role : RM 12K a month
Job scope :
- Ensure equipment reliability and safety through effective maintenance and reliability management of instrumentation and automation systems.
- Promote a safe work culture and demonstrate a safe working mindset, leading by example for staff and contractors.
- Execute and lead maintenance tasks for various equipment, including:
- Field transmitters
- Control valves
- Product analysers (LIN/LOX/LAR)
- Total hydrocarbon analysers
- Local PLC and DCS hardware and network components
- Product metering
- Plant alarm
- Communication and CCTV systems
- Utilize CMMS systems (e.g., SAP, Maximo) to plan, execute, and close work orders for PM and CM.
- Familiarity with DCS systems (e.g., Hollysys, Supcon, Yokogawa, Siemens PCS7, Honeywell).
- Practical experience in:
- Field instrument calibration and installation
- Loop checks
- Control valve maintenance and installation
- Analyser configuration and testing
- PLC & DCS troubleshooting
- Basic PLC programming
- Network testing
- Familiarity with compressor controls and basic process controls.
- Coordinate with other disciplines and production teams during daily morning meetings to ensure safe and timely maintenance works.
- Prepare and review technical documents, maintenance manuals, and work procedures, and provide technical training to staff.
- Custodian of instrument measurement tools (e.g., multimeter, signal generators, field calibrator).
- Periodically review spares, set up material numbers in CMMS, and review/update sparing strategies and plans for replacing obsolete parts.
- Propose OPEX and CAPEX budgetary proposals for projects, major maintenance, and yearly budget planning.
- Stay updated on cybersecurity developments, digital tools, and the latest advancements in instrumentation and automation systems.
Requirements :
- A bachelor's degree in Electrical, Electronic, or Automation Engineering is required.
- At least 5 years of hands-on experience in instrumentation and controls, preferably in the industrial gas, petrochemical, or oleochemical industries.
- Knowledge of ISA and IEC standards is essential.
- Experience in industrial gas plant is highly desirable.
- Experience with SAP system maintenance module is a plus.
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