CNC PRODUCTION MANUFACTURING ENGINEER

1. CNC Machine Setup and Operation - Set up CNC Machines: Oversee the setup of CNC machines, including selecting the appropriate tools, materials, fixtures, and setting machine parameters based on engineering drawings and specifications. - Program CNC Machines: Collaborate with CNC programmers to ensure that CNC programs are optimized for efficiency, accuracy, and quality. In some cases, write or modify CNC programs (e.g., G-code) for specific tasks. - Run Test Jobs: Perform initial machine runs and test parts to verify that machine settings, tools, and programs meet the required specifications and tolerances. 2. Production Monitoring and Optimization - Monitor Production Process: Continuously monitor the production process to ensure that CNC machines are running efficiently and producing parts to specification. - Troubleshoot Issues: Quickly address and resolve any issues that arise during the machining process, such as machine malfunctions, part defects, or tool wear. - Optimize Machine Utilization: Work to improve machine uptime and reduce downtime through preventive maintenance, troubleshooting, and process optimization. - Process Improvement: Identify opportunities to improve production processes, including tool changes, cycle times, and machine efficiency, to reduce costs and improve throughput. 3. Quality Control and Assurance - Ensure Product Quality: Monitor the quality of parts being produced and ensure they meet the required specifications, tolerances, and finish. - Inspect and Measure Parts: Use precision measuring tools (e.g., micrometers, calipers, CMM) to inspect and verify the dimensions and quality of machined parts. - Root Cause Analysis: Investigate any deviations from quality standards and work with the team to identify the root cause of issues and implement corrective actions. 4. Tooling and Equipment Management - Select and Manage Tools: Determine the appropriate cutting tools, fixtures, and workholding devices for each job. Ensure that tools are properly maintained and calibrated. - Tool Maintenance: Collaborate with the maintenance team to ensure tools and CNC machines are regularly maintained and calibrated to ensure optimal performance. - Tooling Efficiency: Evaluate tool wear rates, tool life, and performance to determine the most cost-effective tooling strategy. 5. Collaboration with Design and Production Teams - Collaborate with Engineering: Work closely with design engineers and CNC programmers to ensure that parts are manufacturable and that designs are optimized for CNC machining. - Provide Technical Support: Provide technical support to production teams and assist with troubleshooting any issues related to CNC machining, such as design, process, or material problems. - Coordinate with Production Team: Coordinate with the production team to ensure that production schedules are met, and resources are appropriately allocated. 6. Health, Safety, and Compliance - Ensure Safety: Ensure that all CNC machining processes comply with safety standards and regulations. Promote a safe working environment by following and enforcing safety protocols. - Compliance with Standards: Ensure that all CNC operations comply with relevant industry standards (e.g., ISO 9001, ISO 14001, etc.) and company-specific quality management systems. 7. Documentation and Reporting - Document Work Instructions: Develop, update, and maintain work instructions, machine setup sheets, and process documents to ensure consistency and efficiency in production. - Production Reporting: Track and report on production metrics such as cycle times, machine uptime, and scrap rates. Provide regular updates to management on production performance. - Cost Control: Monitor and report on production costs, including material usage, labor, and machine time, and recommend improvements to reduce costs and increase profitability. 8. Continuous Improvement - Lean Manufacturing: Implement lean manufacturing principles to reduce waste, improve efficiency, and optimize workflows in the CNC production environment. - Kaizen and 5S: Participate in or lead continuous improvement initiatives such as Kaizen events or 5S programs to enhance productivity, quality, and workplace organization.